Breakthrough NASA battery looks to electrify the aviation industry

The Environmental Protection Agency reports that in the U.S., air travel makes up 10% of transportation emissions.

NASA has revealed a powerful new battery that could change the future of flight.

NASA has revealed a powerful new battery that could change the future of flight. (CREDIT: CC BY-SA 4.0)

NASA has revealed a powerful new battery that could change the future of flight. Their solid-state sulfur selenium battery is designed to replace gas-powered engines with electric ones. This leap in technology aims to make air travel cleaner and more efficient, marking a key moment in the shift toward sustainable aviation.

The promise of this battery goes beyond cutting emissions. It could lead to faster, more streamlined electric airplanes with better performance and fewer moving parts. The impact on fuel costs, maintenance, and aircraft design could be huge. “This is a major step toward clean aviation,” said one NASA engineer involved in the project.

Airplanes today burn fossil fuels that harm the environment. The Environmental Protection Agency reports that in the U.S., air travel makes up 10% of transportation emissions. It also accounts for 3% of the country’s total greenhouse gases. Jet engines release carbon dioxide, nitrogen oxides, and fine particles high in the sky—where their effects linger longer.

This illustration depicts the inside of a cell used in SABERS’s solid-state battery, which is made primarily from sulfur and selenium. Unlike lithium-ion batteries, these cells can be stacked on top of one another without encasings to separate them. (CREDIT: NASA)

Facing these environmental concerns, researchers have been racing to develop cleaner ways to power aircraft. The new battery shows how far electric flight has come, but challenges remain. Scaling up for long flights, safety testing, and adapting current aircraft designs are hurdles that still need to be cleared.

Electric airplanes offer a promising solution to mitigate the environmental impact of aviation. Unlike their fossil-fueled counterparts, electric planes produce zero emissions during flight, making them a cleaner and more sustainable option. However, the adoption of electric aircraft has been hindered by several challenges, including limitations in battery technology.

The Energy Density Challenge

Electric airplanes require powerful batteries to generate the energy needed for takeoff and sustained flight. To achieve this, a battery must have a high energy density, meaning it can store a significant amount of energy per unit of weight.

Traditional lithium-ion batteries, commonly used in electric vehicles and consumer electronics, have a respectable power-to-weight ratio but fall short when it comes to meeting the demands of larger aircraft.

To put it in perspective, a battery for an electric plane would need an energy density of approximately 800 watt-hours per kilogram (about 363 watt-hours per pound) to make flight feasible.

Historically, the best lithium-ion batteries could only achieve an energy density of around 250 watt-hours per kilogram (about 113 watt-hours per pound), leaving a substantial gap in performance.

Another significant challenge associated with lithium-ion batteries is safety. These batteries contain flammable materials, posing a potential risk to aircraft in the event of a malfunction or fire. Ensuring the safety of passengers and crew is paramount in aviation, making the search for safer battery alternatives a top priority.

The SABERS activity is developing a solid-state battery for use in aviation applications. In this image, NASA researchers John Connell and Yi Lin (seated) are using a cyclic voltameter to check the performance level of a brand-new cathode the SABERS team created for their solid-state battery. (CREDIT: NASA)

NASA's Solid-State Solution

In response to these challenges, NASA has been diligently working on its Solid-state Architecture Batteries for Enhanced Rechargability and Safety (SABERS) project. The aim is to develop a battery technology that not only provides the required energy density for aviation but also enhances safety.

The sulfur selenium battery prototype developed by NASA's SABERS project represents a significant step forward. This solid-state battery maintains its structural integrity even when damaged, eliminating the risk of fire, which is a critical safety feature for aircraft.

Moreover, the prototype boasts an impressive energy density of 500 watt-hours per kilogram (about 227 watt-hours per pound), effectively doubling the energy density of traditional lithium-ion batteries.

Thanks in part to this novel design, SABERS has demonstrated solid-state batteries can power objects at the huge capacity of 500 watt-hours per kilogram – double that of an electric car. (CREDIT: NASA)

One of the key challenges in aviation is the rapid discharge of energy required for takeoff. NASA's sulfur selenium battery excels in this regard, discharging energy ten times faster than other solid-state batteries.

While this rapid release of energy can lead to increased temperatures, the researchers found that the sulfur selenium battery could withstand temperatures twice as hot as those tolerated by lithium-ion batteries.

In addition to its safety and energy density improvements, NASA's research team managed to reduce the weight of their batteries by an impressive 40%. Lighter batteries can lead to more efficient aircraft, as they allow for increased fuel capacity. This, in turn, can extend the range and capabilities of electric airplanes, making them more competitive with their traditional counterparts.

While NASA's sulfur selenium battery represents a remarkable breakthrough in battery technology, it will be some time before we see these batteries powering commercial airplanes.

The production of solid-state batteries remains costly, and any new aviation component must undergo rigorous testing and meet stringent safety standards before receiving approval for use in commercial flights.

By addressing the challenges of energy density and safety associated with traditional lithium-ion batteries, this innovative technology could pave the way for cleaner, more efficient, and environmentally friendly aviation.

While there are still obstacles to overcome, the possibilities presented by this battery technology are nothing short of incredible, offering hope for a more sustainable future in air travel.

Note: Materials provided above by The Brighter Side of News. Content may be edited for style and length.


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Joseph Shavit
Joseph ShavitSpace, Technology and Medical News Writer

Joseph Shavit
Head Science News Writer | Communicating Innovation & Discovery

Based in Los Angeles, Joseph Shavit is an accomplished science journalist, head science news writer and co-founder at The Brighter Side of News, where he translates cutting-edge discoveries into compelling stories for a broad audience. With a strong background spanning science, business, product management, media leadership, and entrepreneurship, Joseph brings a unique perspective to science communication. His expertise allows him to uncover the intersection of technological advancements and market potential, shedding light on how groundbreaking research evolves into transformative products and industries.